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General machinery of applying reducers | prev | next | back to the list
Cylindrical horizontal single-stage reducers such as 1ЦУ-100, 1ЦУ-160, 1ЦУ-200, 1ЦУ-250
Purpose.
   Serrated cylindrical single-stage narrow horizontal general purpose reducers such as 1ЦУ are intended for increase of turning moment and descrease rotational speed by exploitation in macro-climatal areas with a modest climate (performance У), dry and damp tropical climate (performance Т ), accommodation categories 1, 2, 3, 4 (operation on open air, under a shed, in the closed puttings and in puttings with an adjustable climate) on GOST 15150-69.

Applying conditions of reducers.
  • constant and variable load, one direction and reverse;
  • constant operation or with periodic stops;
  • arbors rotating in any party, rotating speed of the high-speed arbor to 25 с-1 (1500 rev / mines.);
  • environment - not aggressive, not explosive.
  • Fig.1 Alternatives reducers assembly such as 1ЦУ.
       Example of conventional sign cylindrical single-stage reducer with interaxal distance 200 mm, nominal gear ratio 2,5, alternative assembly 12, climatic performance У and accomodation category 2: 1ЦУ-200-2,5-12У2.

    Tab.1 Characteristics.
    Standard size of reducers 1ЦУ-100 1ЦУ-160 1ЦУ-200 1ЦУ-250
    Interaxal distance, mm 100 160 200 250
    Nominal gear ratio 2; 2,5; 3,15; 4; 5; 6,3
    Nominal turning moment on the output arbor by continuous operating conditions, Н*m 315 1250 2500 5000
    Nominal radial load on the arbor, Н source 630 1250 2800 4000
    target 2240 4500 6300 9000
    Boiler efficiency, % 98
    Mass, kg, no more 27 77,5 135 250
    Notes:
  • for double-pointed arbors performance (alternatives assembly 13, 23, 31, 32, 33) the nominal radial load on each of arbors should be 50%
  • reducers allows short-term overloades appearing in power stoppage, in 2 times exceeding load ratings, if the cycle number a stressing high-speed arbor during operating these transhipments will not exceed 3·10 6 During all reducer service life.
  • the nominal turning moment on the target arbor indicated for reducers 1ЦУ-200 and 1ЦУ-250, are transmitted at jet lubrication.
  • Fig.2 Dimensional and mounting sizes.
    Fig.3 Sizes of the source and target ends of arbors.
    Tab.2 Dimensional and mounting sizes.
    Standard size of reducer aw L L1 l l1 l2 l3 H H1 h A A1 B B1 d
    1ЦУ-100 100 315 265 132 85 136 155 224 112 22 224 95 140 132 15
    1ЦУ-160 160 475 405 195 136 218 218 335 170 28 355 125 185 175 24
    1ЦУ-200 200 580 500 236 165 230 265 425 212 36 437 136 212 200 24
    1ЦУ-250 250 710 615 290 212 280 315 530 265 40 545 185 265 250 28

    Таб.3 Sizes of input and output shaft ends.
    Standard size of reducer The arbor d1 d2 d3 l1 l2 b h t
    1ЦУ-100 High-speed 35 22,90 M20x1,5 80 58 6 5 3,0
    1ЦУ-160 55 40,90 M36x3 110 82 14 8 5,0
    1ЦУ-200 70 50,90 M18x3 140 105 18 9 5,5
    1ЦУ-250 90 61,75 M64x4 170 130 22 11 7,0
    1ЦУ-100 Low speed 25 32,10 M16x1,5 60 42 5 6 3,5
    1ЦУ-160 45 50,90 M30x2 110 82 12 9 5,5
    1ЦУ-200 55 64,75 M36x3 140 82 14 11 7,0
    1ЦУ-250 70 83,50 M48x3 140 105 18 14 9,0


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